WE-S40.24 Sponge Iron Powder

WE-S40.24 is a sponge iron powder grade developed for welding consumable applications requiring controlled chemical composition, suitable apparent density and a defined particle size distribution. It can be reviewed for welding electrodes, flux-cored wires and related welding formulations.

Product Overview

WE-S40.24 is designed for welding consumables and related industrial applications where controlled carbon, silicon, manganese, phosphorus, sulfur and hydrogen-loss levels are required.

With an apparent density range of 2.4–2.6 g/cm³ and a controlled coarse-to-fine particle size distribution, WE-S40.24 can be reviewed for welding electrodes, flux-cored wire formulations, metal powder additives and other welding material applications.

Final product suitability should be evaluated according to the customer’s formulation, manufacturing process, target particle size distribution and current supplier reference.

Technical Data Sheet

WE-S40.24 Typical Technical Data

Reference specifications for chemical analysis, physical properties and sieve analysis. Typical batch values and COA documents can be provided upon request.

Product Type Sponge Iron Powder Welding Consumables Grade

Apparent Density 2.4–2.6 g/cm³

Hydrogen Loss ≤0.40 wt%

Fine Fraction (-150 μm) 20–50 wt%

Chemical Analysis

Reference limits for chemical composition and hydrogen-loss control.

Test Name	Unit	Typical Value	Specification
C (Carbon)	wt%	—	≤0.06
Si (Silicon)	wt%	—	≤0.12
Mn (Manganese)	wt%	—	≤0.15
P (Phosphorus)	wt%	—	≤0.01
S (Sulfur)	wt%	—	≤0.010
Fe (Iron)	wt%	—	Balance
HL (Hydrogen Loss)	wt%	—	≤0.40

Physical Properties

Reference apparent-density range for handling, mixing and formulation evaluation.

Test Name	Unit	Typical Value	Specification
Apparent Density (Hall)	g/cm³	—	2.4–2.6

Sieve Analysis

Reference particle size distribution for welding-consumable formulation review.

Particle Size	Unit	Typical Value	Specification
+500 μm	wt%	—	0.0
300–500 μm	wt%	—	10.0
212–300 μm	wt%	—	Balance
150–212 μm	wt%	—	Balance
106–150 μm	wt%	—	Balance
75–106 μm	wt%	—	Balance
-75 μm	wt%	—	10.0
-150 μm	wt%	—	20.0–50.0

Note: The above values are reference specifications. Typical production values may vary by batch. Detailed TDS and batch-specific COA documents are available according to customer requirements.

Need WE-S40.24 Sponge Iron Powder?

Send us your welding consumable application, target specification, current supplier grade, required particle size distribution and quantity. Our team will review your requirements and recommend a suitable sponge iron powder option.